Realizacje

ZWM Waraksa: what to invest in for metal industry production?

ZWM Waraksa is a family-owned company with a 30-year tradition specializing in the metal construction industry. The company provides services, and its key product groups include gates, brackets, fences, balustrades, and luggage carts. The company produces galvanized or painted components, according to customer specifications. ZWM Waraksa supplies its products to both domestic and international markets.

In June 2021, a new hall was converted into the first station equipped with a Kawasaki Robotics welding robot at the Suwałki plant. The implemented welding cell was individually adapted to the customer’s production requirements. It is characterized by universal welding technology selection and flexibility in terms of retooling for any part. Robotic welding has improved the quality of welds in metal structures and reduced the time required to complete the final part. The station design is individually tailored to the customer’s production requirements, but is always universal for various welding technologies and flexible in terms of retooling for any part.

In January 2022, company CEO Waldemar Waraksa decided to invest in a second robotic welding station. It was designed for processing large-scale components weighing up to 1.5 tons. The station consists of a Kawasaki Robotics robot, a track for robot movement, and welding equipment.

The additional track enabled the creation of two 6-meter workspaces, ensuring smooth part replacement and maintaining production continuity. Specially designed troughs allow for convenient product loading and unloading. Ease of use is ensured by an application on the operator panel.

Roboticization has significantly improved employee safety and comfort. Employees feel safe working on welding cells because they are protected by pneumatically controlled shutters, as well as thanks to the anti-collision system and responsive software that notifies the operator of any changes in the robot’s operation.

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Due to the service-oriented nature of the company and the variety of components produced, welding robotization required our team’s involvement in adapting production processes. The investment in the first Kawasaki robot station improved efficiency by an average of 50%. This allows us to fulfill even more orders. After six months, we purchased a second station, and we began to scale up robotization even further.

Tell: Artur Waraksa

President of the Management Board – ZWM Waraksa

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