Perfopol - veloweld

Realizacje

Perfopol: higher welding standards

Perfopol, founded in 1990, is a company with entirely Polish capital operating in Starachowice and is today a leading manufacturer of perforated sheets and expanded metal in Poland and Europe. It also specializes in steel construction and comprehensive metal processing. For 35 years, the company has continuously invested in modern technologies, automation, and team development. Today, it employs nearly 300 people. The company provides solutions for nearly every industry, from construction, architecture, and industry to recycling, agriculture, and modern technologies.

With a view to process optimization and continuous efficiency improvement, Perfopol’s management decided to implement two robotic welding stations, ensuring greater precision and the highest quality.

The first station implemented at Perfopol operates using TIG technology and is built on a single, compact frame, enabling its rapid relocation as production needs change. The station consists of a Kawasaki Robotics RA series robot, two positioners, and a Fronius welding power source. The welding process using this technology places stringent demands on repeatability and precision in the assembly of workpieces. After meeting these criteria, high weld quality and repeatability were successfully achieved, regardless of size or production run.

The second station is designed for MIG/MAG welding. It is equipped with a Kawasaki Robotics BA series robot, two positioners, a track, and a Fronius welding system. The greatest challenge in its design was to optimally utilize the limited space in the production hall (narrow bay) while ensuring maximum work area. Thanks to a customized approach to the project, we managed to create a station that fully meets all requirements and functional objectives.

The investment in and implementation of the robotic welding stations resulted in a significant increase in productivity. Parts that previously required a full day of work by welders are now completed in just two hours, with complete repeatability and the highest quality.

The investment in robotic welding stations has brought real change. Tasks that previously required a full day’s work by a welder are now completed by a robot in just two hours, with full repeatability and the highest quality.

Tell: Rafał Chromiec

Chief Operating Officer PERFOPOL

Realizations

Anipol

robotic welding in the furniture industry

When deciding to invest in robotization, Anipol considered various solutions, from welding machines to fully automated welding cells. The most important element of the station, which allowed for high process efficiency, was the H multi-positioner. Rotators of this type have two rotating stations with horizontal axes, separated by a screen. At any given moment, both the robot and the operator are working simultaneously, with the operator removing the welded parts and loading the components for the next cycle. The Kawasaki Robotics RA006L welding robot was selected for the set with the positioner, guaranteeing high travel speed and high repeatability.

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Impex

modern welding robotization in the metal industry. Short-run welding services

The company’s latest investment is a robotic cell for use with a Kawasaki Robotics robot. The welding robot is used to operate two of the many devices equipped at Impex: one for display component assembly and the other for welding shafts for the steelworks being handed over. The welding cell is used to prepare a prefabricated cell for robotic welding.

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